Chili 120-150tph River Stone Crushing Line: 'n Model van doeltreffendheid en volhoubaarheid

In the heart of South America, Chile's mining and construction sectors have long been pivotal to its economic growth. To meet the rising demand for high-quality aggregates, a state-of-the-art river stone crushing line was recently commissioned, designed to process 120-150 ton per uur (tph) of raw material. This project exemplifies how advanced engineering, omgewingsrentmeesterskap, and operational efficiency can converge to deliver exceptional results in resource processing.

Projek Oorsig
The crushing line, located in a resource-rich region of central Chile, was established to transform locally sourced river stone into premium-grade aggregates for infrastructure development and commercial construction. River stone, characterized by its hardness, skuur, and variable grain size, posed unique challenges that required a tailored approach to crushing and screening. The primary objectives included:
- Achieving a consistent output of 120-150tph.
- Minimizing operational costs through energy-efficient equipment.
- Reducing environmental impact with dust suppression and noise control systems.

Technical Challenges & Oplossings
1. Materiële eienskappe
River stone's high silica content and irregular shapes demanded robust equipment capable of handling wear-resistant processing. Om dit aan te spreek, the project incorporated:
- Kakebeen Vloeker (Primêre verplettering): A heavy-duty jaw crusher with a deep crushing chamber ensured efficient reduction of large-sized stones (≤750 mm) in hanteerbare fragmente.
- Kegelbreker (Sekondêre verplettering): A hydraulic cone crusher optimized particle shape and improved yield by applying interparticle crushing principles.

2. Omgewingsnakoming
Chile’s stringent environmental regulations necessitated innovative mitigation strategies:
- Closed-loop water spray systems minimized dust emissions at transfer points.
- Soundproof enclosures reduced noise levels to below 85dB, aligning with local standards.

3. Adaptability to Moisture Content
Seasonal variations in river stone moisture were mitigated through:
- Vibrating screens equipped with self-cleaning rubber balls to prevent clogging.
- Adjustable crusher settings to maintain throughput during wet conditions.

Toerustingkonfigurasie
The crushing line’s success hinged on a meticulously planned layout and equipment selection:

| Verhoog | Toerusting | Kenmerke |
|||--|
| Primêre verplettering | JC-reeks kakebeenbreker | High manganese steel jaws, hidrouliese verstelling |
| Secondary Cr