1. PYNPUNT GEDREWE OPENING

Bestuur jy onvoorspelbare totale produksiekoste, excessive crusher wear part expenditure, and unplanned downtime that disrupts your entire site schedule? Vir aanlegbestuurders en kontrakteurs, the true cost of a stone crusher extends far beyond its initial purchase. Inconsistent feed size reduces throughput by an estimated 1525%, while nonoptimized crushing chambers can increase wear part costs by 30% of meer. Every hour of unscheduled maintenance for liner changes or component failure directly impacts your project’s bottom line and contractual deadlines.

How do you select a CE Marked stone crusher that delivers not just compliance, but predictable performance and total cost of ownership? The solution lies in partnering with a private label manufacturer whose engineering priorities align with your operational and financial targets: relentless uptime, laer koste per ton, and simplified maintenance.

2. PRODUK OORSIG

This product line encompasses a range of CE Marked jaw crushers, kegelbrekers, and impact crushers available for private label branding. These machines are engineered for primary, sekondêr, and tertiary crushing stages in quarrying, mynbou, en konstruksie & sloping herwinning.

Operasionele werkvloei:
1. Primêre vermindering: Groot voermateriaal (bv., blasted rock) is introduced into the robust jaw crusher for initial size reduction.
2. Sekondêre/tersiêre verplettering: The crushed material is conveyed to cone or impact crushers for further refinement to specified aggregate sizes.
3. Grootte & Hersirkulasie: Output is screened; oversize material is recirculated back into the appropriate crushing stage for optimal efficiency.

Toepassingsomvang: Ideal for stationary plants or mobile tracked/wheeled units processing granite, basalt, kalksteen, en herwonne beton/asfalt.
Sleutelbeperkings: Not designed for grinding ore for mineral liberation; maximum feed size and abrasiveness are constrained by modelspecific engineering limits.

3. KERNKENMERKE

Gepatenteerde kamermeetkunde | Tegniese basis: Eindige Element Analise (FEA) geoptimaliseerde kinematika | Bedryfsvoordeel: Produces a more consistent cubical product with fewer fines and reduced risk of slabby material | ROI impak: Highervalue end product with less reprocessing, increasing saleable yield by up to 8%.

Hydroset CSS-aanpassing | Tegniese basis: Hydraulic system for Closed Side Setting (CSS) beheer | Bedryfsvoordeel: Operators can adjust output size and clear blockages remotely in under 60 seconds without stopping the feed | ROI impak: Elimineer handmatige shim-aanpassings, reducing downtime for size changes by over 90% and improving safety.

Unified Wear Part Design | Tegniese basis: Standardized liner profiles across multiple crusher models in the range | Bedryfsvoordeel: Reduces inventory complexity; liners are interchangeable between similar model tiers | ROI impak: Cuts spare parts inventory holding costs by an estimated 25% and simplifies logistics.

DirectDrive Transmission System | Tegniese basis: Elimination of Vbelts via direct coupling of motor to crusher | Bedryfsvoordeel: Verhoog kragoordragdoeltreffendheid tot verby 99%, verminder instandhoudingspunte, and allows for precise speed control | ROI impak: Verlaag energieverbruik deur 510% compared to traditional beltdriven systems under equivalent load.

Geïntegreerde toestandmoniteringpoorte | Tegniese basis: Vooraf geïnstalleerde sensorpoorte vir temperatuur, vibrasie, and pressure on bearings and lubrication system | Bedryfsvoordeel: Enables predictive maintenance planning by connecting to standard site telemetry | ROI impak: Voorkom katastrofiese laersfoute, extending major component life and avoiding unscheduled stoppages costing tens of thousands per incident.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Our CE Marked Crusher Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Verpletterende doeltreffendheid (kW per tonne)| Varies with feed; typical range observed. | Optimized chamber design & direct drive reduce specific energy consumption.| Tot 12% lower energy use based on controlled field trials. |
| Liner ChangeOut Tyd (Kakebeen Vloeker)| 812 hours with manual methods.| Hydraulic toggle plate & rear wedge system facilitate faster disassembly.| Time reduced by approximately 40%. |
| Gemiddelde tyd tussen mislukkings (MTBF)| Dependent on maintenance rigor.| Robust bearing housing design & integrated filtration extend service intervals.| Gedokumenteer 1520% increase in MTBF in highabrasion applications.|
| Produkvormkonsekwentheid (Kubusiteit-indeks)| Can fluctuate with wear & feed variation.| Constant liner profile maintained through wear cycle via chamber design.| Variance improved by up to 30%, yielding more uniform aggregate. |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: From compact 50 ton per uur (tph) units to highoutput stationary plants exceeding 800 tph.
Kragvereistes: Engineered for global standards; van 75 kW tot oor 315 kW elektriese motor dryf, compatible with Tier 4 Final/Stage V diesel engines for mobile configurations.
Materiaalspesifikasies: Highgrade cast steel main frames; manganese steel crushing liners (18% or higher as standard); hardened alloy steel shafts; premiumgrade roller bearings.
Fisiese afmetings (Example Cone Crusher): Gewig ongeveer. 1228 tonnes depending on model; Max height ~3.5m; Footprint tailored to containerized transport requirements.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; dustsealed components meet IP65 standards where critical; noise emissions compliant with CE directives.

6. TOEPASSINGSSCENARIO'S

Granietsteengroef Uitbreidingsprojek

Uitdaging: A quarry needed to increase production of railway ballast but faced bottlenecks in secondary crushing due to excessive wear on cone crusher liners from highly abrasive granite.
Oplossing: Implementation of a private label CE Marked cone crusher featuring the unified wear part design and patented chamber geometry specifically selected for abrasive rock.
Resultate: Liner life increased from ~450 hours to over 650 ure. Combined with faster changeout systems, this reduced annual linerrelated downtime by ~180 hours while maintaining consistent ballast specification.

Stedelike C&D Herwinningsaanleg

Uitdaging: A recycling operator processing mixed construction & demolition waste struggled with uncrushable metals causing frequent jaw crusher overloads and potential damage.
Oplossing: Installation of a CE Marked jaw crusher equipped with an automatic hydraulic toggle release system that acts as an overload protection device.
Resultate: The system successfully released tramp metal on seven occasions in the first six months without damage to the main frame or requiring lengthy shutdowns. This prevented an estimated €45k in potential repair costs and associated project delays.

7. KOMMERSIËLE OORWEGINGS

Our private label manufacturing model provides scalable solutions:
Prysvlakke: Gebaseer op kapasiteit (tph), kompleksiteit (fixed vs.mobile), level of automation integration required.
Opsionele kenmerke: Advanced automated control systems (ASRi), dust suppression packages specific to application environment , special alloy liners for extreme abrasion/corrosion scenarios .
Dienspakkette:
Basic Warranty Package
Extended Service Plan covering scheduled maintenance
Full Performance Contract including guaranteed wear part life metrics
Onsite training programs included at pointofsale

Financing options include operating leases tailored to cash flow management , traditional equipment finance , of huurdorpstrukture .

8.Gereelde vrae

V1:What level of customization is possible under your private label program?
A1:The program allows full branding integration including paint schemes decals operation manuals We also offer select engineering modifications such as custom discharge heights conveyor interface points within our standardized robust platform designs

Q2 How does your CE certification ensure compliance across different European markets?
A2 Our machines carry full CE marking demonstrating conformity with all applicable EU directives including Machinery Directive EMC Directive Low Voltage Directive This provides a single verifiable compliance standard simplifying procurement across borders

Q3 What is the typical lead time from order placement commissioning?
A3 For standard configured models lead time ranges between weeks depending on complexity Mobile tracked units typically have longer lead times than stationary components due chassis integration Current lead times are confirmed upon project specification

Q4 Can your technical team assist integrating this equipment into our existing plant layout?
A4 Yes we provide comprehensive layout drawings dimensional data interface requirements as part technical proposal Our engineers can review your existing flowsheet recommend optimal integration points minimize retrofit costs

Q5 What documentation support do you provide operators maintenance teams?
A5 Each machine ships complete set documentation original language English including detailed parts manuals assembly drawings recommended spare parts lists lubrication schedules All documents branded according your private label agreement