1. PYNPUNT GEDREWE OPENING

Skaal goud herstel bedrywighede na 500 Tph bied duidelike uitdagings wat winsgewendheid direk beïnvloed. Inkonsekwente voertempo's, hoë waterverbruik, and excessive downtime for maintenance can erode margins. Staan jy hierdie kwessies in die gesig?
Deurset-bottelnekke: Can your washing and scrubbing plant maintain a consistent 500 Tph feed without becoming a processing bottleneck, leading to pileup and lost production time?
Hoë bedryfskoste: Are you managing escalating costs from water procurement, recycling system complexity, and highenergy consumption in your material handling and separation processes?
Herstelverliese: Is inefficient scrubbing or claybound material causing precious gold fines to be lost to tailings, wat jou algehele opbrengs direk verminder?
Ongeskeduleerde stilstand: Are frequent mechanical failures in scrubbers, skerms, or pumps causing unpredictable stoppages, making production targets unreliable?

'n Robuuste 500 Tph gold mining washing plant is engineered to address these exact operational challenges.

2. PRODUK OORSIG

This product is a highcapacity, modular washing plant designed for alluvial and eluvial gold deposits. Its primary function is to liberate gold from claybound gravels and efficiently separate valuable material from waste through scrubbing, vertoning, en swaartekrag konsentrasie.

Operasionele werkvloei:
1. Primêre voer & Skrop: Runofmyne (ROM) material is fed into a heavyduty trommel or scrubber, where intense agitation breaks down clays and cemented aggregates.
2. Grootte & Klassifikasie: The disaggregated material passes over vibrating screens, separating +2mm to +10mm (terreinspesifiek) oormaat (afvalrots) from the valuable undersize fraction.
3. Konsentrasie & Herstel: The undersize slurry is routed to primary gravity concentrators (bv., sluise, jigs) for initial gold recovery. Tailings may pass through secondary scavenging units.
4. Waterbestuur & Uitskot: Process water is clarified in a settling system for recirculation, minimizing fresh water intake. Waste streams are managed for responsible disposal.

Toepassingsomvang & Beperkings:
Omvang: Ideal for largescale alluvial/eluvial operations, placer deposits, and weathered conglomerates where clay removal is essential prior to cyanidation or further processing.
Beperkings: Not suitable for hard rock lode deposits without prior crushing. Performance is highly dependent on feed material characteristics (klei inhoud, plasticity, rock size).

3. KERNKENMERKE

HeavyDuty Scrubber Module | Tegniese basis: Hightorque drum with internal lifters | Bedryfsvoordeel: Ensures complete disintegration of clay agglomerates and cemented gravels at full 500 Tph feed rate | ROI impak: Maximizes gold liberation from the start, reducing losses to tailings and improving overall recovery rate.

Modulêre vibrerende skermdek | Tegniese basis: Multistage screening with replaceable polyurethane panels | Bedryfsvoordeel: Provides precise size classification under high load; panels resist blinding and wear | ROI impak: Reduces screen replacement frequency by up to 40% versus standard rubber panels, verlaging van onderdele-voorraadkoste en instandhoudingstyd.

Geïntegreerde waterherwinningstelsel | Tegniese basis: Multicompartment settling tanks with flocculant dosing | Bedryfsvoordeel: Herstel tot 85% van proseswater vir onmiddellike hergebruik | ROI impak: Cuts freshwater procurement and pumping costs significantly; reduces environmental footprint and licensing complexity.

Gesentraliseerde vet & Lube stelsel | Tegniese basis: Automated manifold delivering grease to all critical bearings | Bedryfsvoordeel: Ensures optimal bearing life on scrubber trommel rollers screen vibrators under highload conditions | ROI impak: Prevents catastrophic bearing failures extends component service intervals by approximately 30% reducing unscheduled stoppages.

PLCB-gebaseerde beheer & Moniteringspaneel | Tegniese basis: Programmable Logic Controller with touchscreen HMI displaying motor loads feed rates amp draws | Bedryfsvoordeel: Gives operators realtime visibility into plant performance enabling quick adjustments fault diagnosis | ROI impak: Optimizes power consumption allows predictive maintenance scheduling improves overall operational efficiency.

QuickDisconnect Module Couplings | Tegniese basis: Standardized flanges pipe connections between scrubber screen pump modules | Bedryfsvoordeel: Enables rapid reconfiguration or module replacement during planned maintenance or site relocation | ROI impak: Reduces plant recommissioning time by days during moves directly increasing productive uptime.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard vir 500 Tph Plante | Our Washing Plant Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Waterverbruik (m³/ton) | 3.0 4.0 m³/tonne processed| ≤ 2.5 m³/tonne processed| Up to ~38% reduction |
| Teikenbeskikbaarheid (Geskeduleerde looptyd) |>90% |>95% |>5 persentasiepunte |
| Klei-disintegrasie-doeltreffendheid (for medium plasticity) |>85% |>95% |>10 persentasiepunte |
| Hervestiging & Reassembly Time (for modular plants)| ~1421 days| ~710 days| ~50% vinniger |
| Spesifieke energieverbruik (kWh/ton)| Wissel baie; optimized design can reduce by ~1520% versus nonintegrated systems.| |

5. TEGNIESE SPESIFIKASIES

Nominale kapasiteit: 500 ton per uur (Tph), design allows for peak feeds of up to 550 Tph.
Kragvereistes: Totale gekoppelde vrag ongeveer 650800 kW dependent on configuration voltage supplied at client specification (bv., 11kV /50Hz).
Materiaalspesifikasies: Skuurbestande staal (AR400) in chutes hoppers; Highdensity polyurethane on screen decks launders; Certified wearresistant piping.
Fisiese afmetings (Modulêr): Skropmodule (~12m L x 4m W x 4m H); Siftingsmodule (~10m L x 4m W x 4m H). Overall footprint varies with layout.
Omgewingsbedryfsreeks: Designed for ambient temperatures from 20°C to +50°C dust suppression systems standard can be configured for highaltitude operation.

6. TOEPASSINGSSCENARIO'S

Wes-Afrikaanse Alluviale Goud Operasie

Challenge A major operation faced severe claybinding in its deposit causing existing rotary scrubbers to “log” frequently reducing effective throughput below 96%. Plant sustained consistent >480 Tph throughput annual gold recovery increased by an estimated >8% due to improved liberation reduced oversize losses.

Suidoos-Asiatiese grootskaalse plaasmyn

Challenge Extremely high freshwater costs remote location required minimal water usage frequent cyclone blockages caused excessive maintenance downtime.
Solution A complete washing plant featuring an advanced multistage settling system with automated flocculant dosing highly accessible cyclone cluster design.
Results Freshwater consumption reduced by over >70%. Cyclone maintenance intervals extended from weekly monthly availability of the washing section increased >92%.

7. KOMMERSIËLE OORWEGINGS

Prysvlakke: Capital cost varies based on scope:
Base Tier Includes core scrubber screening deck primary recovery sluices basic control system
Enhanced Tier Adds secondary gravity scavenging advanced PLC control automated lubrication
FullCircuit Tier Includes complete water recycling/tailings management system turnkey commissioning support

Opsionele kenmerke: Diesel power modules remote monitoring telemetry dust encapsulation covers specific oretesting package

Service Packages Annual inspection parts kitting programs guaranteed critical parts availability (<48hr dispatch) onsite technician support contracts

Financing Options Equipment leasing structures operating lease agreements project financing facilitation through partner institutions

8. Gereelde vrae

What feed size can the plant handle? The standard configuration accepts ROM material up to approximately <250mm optimal feed size is <150mm For larger material a grizzly or primary scalping unit is recommended

How does the plant handle variations in clay content? The scrubber module’s drive system is designed with variable speed control allowing operators adjust retention time drum speed based realtime feed characteristics maintain optimal breakdown

What are the typical installation requirements? A level prepared pad adequate foundations utilities connections The modular design allows phased installation We provide detailed foundation general arrangement drawings part of engineering package

Is onderdele geredelik beskikbaar? Yes Critical wear parts common mechanical components are standardized held global stock Strategic partners maintain regional warehouses ensure supply chain reliability

Can this plant be integrated with existing downstream processes? Yes The plant designed as standalone circuit can be configured discharge concentrated slurry directly into your existing cyanidation circuit leach tanks simply pass upgraded concentrate further processing