1. PYNPUNT GEDREWE OPENING

Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Oorweeg hierdie algemene uitdagings:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
Oormatige stilstand vir instandhouding: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, veral op afgeleë terreine.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.

Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, continuous operation.

2. PRODUK OORSIG

Die 500 Tph Gold Mining Washing Plant is 'n volledige, modulêre verwerkingstelsel ontwerp vir die primêre wasgoed, skrop, vertoning, and gravity concentration of alluvial and eluvial deposits. Dit transformeer rou, excavated feed into concentrated heavy mineral sands ready for final gold extraction.

Operasionele werkvloei:
1. Primêre voer & Skrop: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. Grootte & Klassifikasie: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (konfigureerbaar) oormaat (gruis) from the valuable fines fraction.
3. Slurry Distribution & Swaartekrag konsentrasie: Die ondermaat flodder, wat vrygemaakte goud bevat, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. Uitskotbestuur & Waterhantering: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.

Toepassingsomvang & Beperkings:
Omvang: Ideal for largescale placer/alluvial gold operations, river dredging projects, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
Beperkings: Nie geskik vir harde rock nie (laai) ore requiring crushing or chemical (cyanide) verwerking. Feed material size is typically limited to under 250mm.

3. KERNKENMERKE

HeavyDuty Scrubber | Tegniese basis: Hightorque gear drive with internal lifters | Bedryfsvoordeel: Ensures thorough disintegration of claybound aggregates without bogging down | ROI impak: Handhaaf ontwerp deurset van 500 Tph even with difficult feed material, preventing costly slowdowns.

Precision Vibrating Screen | Tegniese basis: Multistage deck with adjustable screen panels | Bedryfsvoordeel: Provides accurate particle size separation critical for efficient downstream concentration | ROI impak: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.

Advanced Centrifugal Concentrator Bank | Tegniese basis: Continuous bowl rotation with fluidized bed recovery process | Bedryfsvoordeel: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | ROI impak: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.

Modulêre Skid Ontwerp | Tegniese basis: Preassembled structural steel skids with integrated walkways | Bedryfsvoordeel: Dramatically reduces onsite installation time and civil works cost | ROI impak: Plant commissioning can be achieved in weeks versus months, die tyd tot produksie versnel.

Intelligent Water Circulation System | Tegniese basis: Closedloop design with settling ponds and pump sumps | Bedryfsvoordeel: Verminder varswaterverbruik met tot 80% compared to openloop systems | ROI impak: Lowers operational costs significantly and simplifies permitting in watersensitive regions.

Skuurbestande voeringpakket | Tegniese basis: Highchrome or urethane liners at all critical wear points | Bedryfsvoordeel: Extends component life in highly abrasive environments | ROI impak: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.

Centralized Control Panel | Tegniese basis: PLCbased monitoring with motor start/stop and fault diagnostics | Bedryfsvoordeel: Allows a single operator to monitor and control the entire washing process from one location | ROI impak: Lowers labor requirements and improves response time to any process anomalies.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (500 Tph Plant) | Ons 500 Tph Gold Mining Wasaanleg Oplossing | Voordeel (% Verbetering) |
|||||
| Fyngoud-herwinningskoers | 92% 95% | Konsekwent >98% | +3% aan +6% Herstel |
| Average Water Consumption | ~1500 m³/dag | ~800 m³/day (geslote lusstelsel) | ~47% Reduction |
| Beplande onderhoudsinterval| Elke 400500 bedryfsure | Elke 750 bedryfsure | +50% Optyd |
| Installasie & Ingebruikneming Tyd (vanaf aflewering) | 1216 weke | 68 weke | ~50% vinniger |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |

5. TEGNIESE SPESIFIKASIES

Ontwerpkapasiteit: 500 metrieke ton per uur (Tph), variable based on feed density.
Kragvereistes: Totale gekoppelde vrag ongeveer 680 kW. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
Materiaalspesifikasies: Primêre struktuur ASTM A36 koolstofstaal; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
Fisiese afmetings (Modulêr): Approximate footprint of fully assembled plant is 45m (L) x 22m (W) x 12m (H). Ships as preassembled skid modules.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C. Dust suppression and noise enclosures available as options.

6. TOEPASSINGSSCENARIO'S

LargeScale Alluvial Mine Expansion

Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 maande.

ReTreatment of Old Tailings Dams

Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.

7. KOMMERSIËLE OORWEGINGS

Our solutions are offered under clear commercial frameworks designed for project budgeting:

Prysvlakke
Base Plant Package includes core modules for scrubbing,vertoning,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,en operateur opleiding

Opsionele kenmerke
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems

Dienspakkette
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning

Finansieringsopsies
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms

8.Gereelde vrae

What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry

How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance

Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable

Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided

Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects

Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits

How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation