1. PYNPUNT GEDREWE OPENING

Skaal goud herstel bedrywighede na 500 Tph bied duidelike uitdagings wat winsgewendheid direk beïnvloed. Plant managers and engineering contractors often face:
Hoë operasionele stilstand: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, duisende per uur in verlore produksie kos.
Inkonsekwente herstelkoerse: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
Oormatige water & Kragverbruik: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, eroding project margins.
Vinnige komponentslytasie: Abrasive feed at this volume degrades standard liners, skerms, en pype, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & Integrasie: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.

Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.

2. PRODUK OORSIG

Hierdie produk is 'n volledige, skidmounted of modulêr 500 Tph Goudmynwasaanleg. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (bv., via gravity concentrators or direct cyanidation).

Operasionele werkvloei:
1. Primêre voer & Skrop: Runofmyne (ROM) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. Grootte & Verwydering van afval: Groot rotse (+75mm) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. Primêre konsentrasie: The liberated sand and gold fraction reports to primary concentration units (bv., jigs, spirale) for initial upgrade.
5. Uitskotbestuur & Waterhantering: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir alluviale/plaserafsettings, weathered eluvial materials, and old tailings reprocessing with moderate clay content.
Beperkings: Nie geskik vir harde rock nie (laai) erts sonder om vooraf te vergruis. Feed material size distribution must be evaluated; excessive boulders (>500mm) may require a prescalping circuit.

3. KERNKENMERKE

HeavyDuty Scrubber Module | Tegniese basis: Hightorque hydraulic drive system with reinforced lifters | Bedryfsvoordeel: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | ROI impak: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.

Modular Interlocking Design | Tegniese basis: Bolttogether skids with prealigned flanges and integrated walkways | Bedryfsvoordeel: Verminder ter plaatse installasie tyd met tot 60% versus componentbased builds | ROI impak: Lowers contractor erection costs and accelerates revenue generation by weeks.

Advanced Water Management Circuit | Tegniese basis: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | Bedryfsvoordeel: Verminder varswater make-up vereistes met meer as 80% and minimizes settling pond footprint | ROI impak: Drastically reduces water licensing costs and environmental management expenses.

Linatex®Lined Abrasion Zones | Tegniese basis: Critical wear areas lined with natural rubber offering superior abrasion resistance | Bedryfsvoordeel: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | ROI impak: Lowers annual component replacement costs by approximately 40% gebaseer op velddata.

Gesentraliseerde PLC-beheer & Monitering | Tegniese basis: Industriële programmeerbare logikabeheerder met HMI-aanraakskerm wat motorladings vertoon, voer tariewe, en pompdruk | Bedryfsvoordeel: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | ROI impak: Reduces operational labor requirements while providing data for preventive maintenance scheduling.

HighG Force Vibrating Screens | Tegniese basis: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | Bedryfsvoordeel: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | ROI impak: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.

Integrated Safety Access Systems | Tegniese basis: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | Bedryfsvoordeel: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (500 Tph Plant) | Ons 500 Tph Gold Mining Wasaanleg Oplossing | Voordeel (% Verbetering) |
|||||
| Gemiddelde beskikbaarheid | 8285% | 92%+ | +8% |
| Waterverbruik per ton | 3.5 m³/ton | <0.7 m³/ton | 80% |
| Installasie & Ingebruikneming Tyd (vanaf aflewering) | 1620 weke |1012 weke |35% |
| Liner Life in Primêre Skrop | ~1，200 ure | ~2，000 ure | +67% |
| Kragtrekking per verwerkte ton | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |

5. TEGNIESE SPESIFIKASIES

Ontwerpkapasiteit: 500 metrieke ton per uur (Tph) of 150mm feed material， grootmaatdigtheid ~1,6 t/m³.
Kragvereistes: Totale gekoppelde vrag ongeveer 850 kW。 Primêre toevoer： 400V/50Hz of 480V/60Hz，3fase。 Dedicated MCC included。
Materiaalspesifikasies：
Strukturele staal： ASTM A36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
Skermdekke： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
Fisiese afmetings (Modulêr)： Configured across 68 interlocking skids。 Max skid dimensions：12m (L) x 3。5m (W) x 4。5m (H)。 Approximate total plant footprint：45m x 25m。
Omgewingsbedryfsreeks： Ontwerp vir omgewingstemperature van 20°C tot +50°C。 Stofonderdrukking spuitstelsel standaard。

6. TOEPASSINGSSCENARIO'S

Wes-Afrikaanse Alluviale Goudprojek

Uitdaging： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
Oplossing： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
Resultate： Behaal volgehoue ​​deurset van +480 Tph； plant beskikbaarheid bereik 93。2% over the first quarter； clayrelated downtime was eliminated。

Southeast Asian Tailings Reprocessing Operation

Uitdaging： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
Oplossing： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
Resultate： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。

7. KOMMERSIËLE OORWEGINGS

Our contract manufacturing model provides clarity from quotation through commissioning。

Prysvlakke
Tier A – Basic Plant Package
Includes core modules（feed hopper， scrubber， skerms， primary concentrator）， basic PLC controls， structural steel walkways。

Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。

Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & ingebruikneming， operator training package， firstyear critical spares kit。

Opsionele kenmerke：
Aan boord diesel kragopwekking module，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。

Dienspakkette：
Jaarlikse inspeksie & optimalisering，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。

Finansieringsopsies：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
Huur-eien strukture beskikbaar。

8.Gereelde vrae

Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
A1 Ja。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。

Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。

Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。

Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。

Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。

Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。

Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country