1. PYNPUNT GEDREWE OPENING

Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Inkonsekwente voerhantering: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Oormatige water & Kragverbruik: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Hoë instandhoudingstyd: Poorly constructed trommels, skerms, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.

Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.

2. PRODUK OORSIG

A 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Sy primêre funksie is om te skrop, klassifiseer, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Die operasionele werkvloei is 'n deurlopende proses:
1. Primêre voer & Skrop: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Deeltjiegrootteklassifikasie: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10mm to +75mm, depending on deposit) uit die waardevolle fyn fraksie.
3. Swaartekrag konsentrasie: The undersize slurry reports to a series of highcapacity gravity concentrators (bv., sentrifugale konsentrators, sluise) to separate heavy minerals, including gold, from lighter gangue material.
4. Uitskotbestuur & Water Herwinning: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.

Toepassingsomvang & Beperkings: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.

3. KERNKENMERKE

HeavyDuty Scrubber Module | Tegniese basis: Abrasionresistant steel drum with internal lifters | Bedryfsvoordeel: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | ROI impak: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.

HighEfficiency Screening Deck | Tegniese basis: Multistadium, polyurethanelined vibrating screens with adjustable amplitude | Bedryfsvoordeel: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | ROI impak: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.

Cascading Centrifugal Concentration Circuit | Tegniese basis: Multiple highGforce concentrators in series with automated concentrate flushing | Bedryfsvoordeel: Captures fine gold down to 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | ROI impak: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.

Geïntegreerde waterbestuurstelsel | Tegniese basis: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Bedryfsvoordeel: Herwin tot 90% van proseswater; provides consistent hydraulic flow to all plant sections regardless of feed conditions | ROI impak: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.

Modulêre BoltTogether-ontwerp | Tegniese basis: Preengineered structural steel modules with standardized connections | Bedryfsvoordeel: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | ROI impak: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.

Gesentraliseerde PLC-beheer & Monitering | Tegniese basis: Industriële programmeerbare logikabeheerder met HMI-aanraakskerm wat motorladings vertoon, voer tariewe, en pompdruk | Bedryfsvoordeel: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | ROI impak: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (500 TPH-klas) | Ons 500 TPH Gold Mining Wasaanleg Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Goudherwinningskoers (+100µ)| 88% 92% | >95% (fieldverified) | +3% aan +7% |
| Waterverbruik per ton| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Gemiddelde beskikbaarheid| 92% (robust component design) |>7 persentasiepunte |
| Installasie & Ingebruikneming Tyd| 812 weeks after component delivery| 46 weke (modulêre ontwerp) |33% aan 50% |
| Power Draw per Processed Ton| Wissel baie; often suboptimal design| Optimized circuit layout reduces parasitic load| Velddata wys tot 15% |

5. TEGNIESE SPESIFIKASIES

Nominale kapasiteit: 500 ton per uur (droë voer), scalable via modular addons.
Voergrootte: Tot 250 mm (subject to specific scrubber configuration).
Kragvereistes: Ongeveer. 750 900 kVA totale gekoppelde las, dependent on site layout and pumping distances.
Sleutel materiaal spesifikasies:
Scrubbing Drum/Wear Surfaces: Hardox 450 or AR400 Steel.
Skermdekke: Poliuretaan modulêre panele.
Concentrators: Ceramiclined or polyurethane components.
Strukturele staal: ASTM A36 painted or galvanized.
Fisiese afmetings (Modulêr): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C; stofonderdrukkingstelsels standaard; can be housed within a structure if required.

6. TOEPASSINGSSCENARIO'S

Alluvial Gold Expansion Project, Wes-Afrika

Uitdaging: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% variansie), and high combined water usage exceeding license limits.
Oplossing: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Resultate: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.

LargeScale Placer Mine Rehabilitation

Uitdaging: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Oplossing: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Resultate: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.

7. KOMMERSIËLE OORWEGINGS

Our solutions are offered in clear pricing tiers based on deposit characteristics:

1. Standard Configuration Package: Includes core scrubbing, vertoning, centrifugal concentration circuit, basic water sump system, PLC kontroles, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Opsionele kenmerke & Opgraderings:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Dienspakkette:
Ingebruikneming & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Finansieringsopsies:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment

Let wel All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc

Gereelde vrae

Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput

Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration

Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention

Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process

Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal