1. PYNPUNT GEDREWE OPENING

Bestuur jy 'n midtolarge skaal aggregaat produksie operasie en staar aanhoudende knelpunte in die gesig wat winsgewendheid erodeer? Vir aanlegbestuurders en ingenieurskontrakteurs, 'n 250300tph-klipbreekaanleg verteenwoordig 'n kritieke produksievlak waar ondoeltreffendheid tot beduidende finansiële impak lei. Algemene uitdagings sluit in:

Ongeskeduleerde stilstand: Frequent mechanical failures in key components can halt your entire line, kos duisende per uur in verlore produksie en ledige arbeid.
Inkonsekwente finale produkkwaliteit: Fluctuations in grain size and shape lead to product rejection, verlaagde markwaarde, en vermorste grondstowwe.
Hoë bedryfskoste: Spiking energy consumption from inefficient crushing chambers and excessive wear part replacement cycles directly cut into your margin.
Skaalbaarheidsbeperkings: Inflexible plant layouts that cannot adapt to changing feed material or product mix requirements force costly, longterm reengineering.

Is your current setup delivering the consistent 250300 ton per hour output you designed for? Are you achieving the costperton metric required to remain competitive? Die oplossing lê nie net in masjinerie nie, but in an integrated system engineered for reliability at this specific capacity range.

2. PRODUK OORSIG: 250300TPH Turnkey Stone Crushing & Siftingsaanleg

Hierdie is 'n volledige, stationary crushing circuit engineered for continuous, hoëvolume produksie van aggregate (05mm, 510mm, 1020mm, 2031.5mm, ens.). Dit is ontwerp vir primêre kontrakteurs en steengroef-eienaars wat konsekwente uitset vir padbasis benodig, beton aggregaat, of spoorwegballas.

Operasionele werkvloei:
1. Primêre vermindering: Groot voermateriaal (≤750 mm) word konsekwent via 'n vibrerende grizzly-toevoer na 'n primêre kakebeenbreker gevoer vir aanvanklike groottevermindering.
2. Sekondêr & Tersiêre verplettering: Die gebreekte materiaal word na 'n sekondêre kegelbreker vervoer vir verdere vermindering. A tertiary cone crusher or impact crusher then refines the product to the required specifications.
3. Materiaal sifting: Multipledeck vibrating screens precisely separate the crushed material into defined product fractions.
4. Hersirkulasie & Voorraad opgaar: Oversize material is recirculated back to the appropriate crusher via closedcircuit conveyors, terwyl voltooide produkte na aangewese voorraad oorgedra word.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir harde rock (graniet, basalt), kalksteen, and river gravel processing. Suitable for large infrastructure projects requiring highvolume, consistent supply.
Beperkings: Nie ontwerp vir draagbare of mobiele toepassings nie. Feed material with very high moisture or clay content (>10%) may require prescreening/scalping adjustments. Maximum feed size is determined by primary crusher opening.

3. KERNKENMERKE

Intelligente voerbeheerstelsel | Tegniese basis: Veranderlike frekwensie-aandrywing (VFD) on feeder motors | Bedryfsvoordeel: Maintains optimal cavity level in primary crusher by automatically adjusting feed rate based on motor load | ROI impak: Prevents crusher choking or running empty, die verbetering van deurset met tot 8% and reducing liner wear

Gelamineerde breekkamerontwerp | Tegniese basis: Multilayer crushing principle in cone crushers | Bedryfsvoordeel: Creates interparticle compression for superior cubical product shape with reduced flakiness index | ROI impak: Highervalue end product increases sales revenue; reduces downstream processing wear.

Gesentraliseerde smering & PLC-outomatisering | Tegniese basis: Automated lubrication system with programmable logic controller monitoring | Bedryfsvoordeel: Verseker dat kritieke laers presiese smeerintervalle ontvang sonder handmatige ingryping; provides fault alerts | ROI impak: Verleng die dienslewe van die dra met gemiddeld 35% and prevents catastrophic failurerelated downtime.

HeavyDuty Vibrating Screen with Wire Rope Isolators | Tegniese basis: High Gforce screening motion on isolation mounts | Bedryfsvoordeel: Enables efficient separation of sticky or damp material with minimal vibration transfer to support structure | ROI impak: Increases screen cloth life by ~25% and reduces structural maintenance costs.

Modular Conveyor System with Impact Beds | Tegniese basis: Standardized bolttogether sections with reinforced load zones | Bedryfsvoordeel: Simplifies layout reconfiguration; protects belts from damage at transfer points | ROI impak: Verminder installasie tyd deur 15% and extends conveyor belt service life significantly.

Dedicated Dust Suppression Ring System | Tegniese basis: Nozzle arrays at each transfer point connected to a central pump station | Bedryfsvoordeel: Effectively controls airborne particulate at source without overwetting material | ROI impak: Verseker nakoming van omgewingsregulasies, avoiding fines and improving site working conditions.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard vir 250300tph-plante | Ons 250300tph-plantoplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Algehele beskikbaarheid (Geskeduleerde ure) | 90 92% | ≥ 95% (Gedokumenteer) | +3 aan +5 persentasiepunte |
| Kragverbruik per ton verwerk| ~1.8 2.0 kWh/t (Hard Rock)| ~1.65 1.75 kWh/t (Hard Rock)| 8% aan 12% |
| Dra Deel Koste per ton (Kegelvoerings)| Industry Average Index = 100| Indeks = 85 90| 10% aan 15% |
| Produk Vlokkigheid Indeks (Tertiary Stage)| >15% common target range| Konsekwent <12% target range| +20% improvement in shape |
| Installasie & Ingebruikneming Tyd| ~4560 days from delivery completion| ~3040 days from delivery completion| 25% aan 33% |

5. TEGNIESE SPESIFIKASIES

Ontwerp deursetkapasiteit: Nominale uitset van 270 tph, configurable between 250 – 300 tph based on final screen deck configuration and feed material hardness.
Kragvereistes: Totale geïnstalleerde krag ongeveer 550 – 650 kW. Requires main power supply at 400V/50Hz of pasgemaak. All major motors equipped with soft starters.
Materiaalspesifikasies: Primêre breker raam gemaak van gelaste staalplaat (≥ Q345B). Wear liners use Mn18Cr2 or equivalent highchromium alloy steel. Vervoerbande gegradeer vir minimum EP400/3.
Fisiese afmetings (Tipiese uitleg): Entire plant footprint approximately 85m (L) x 45m (W) voorrade uitgesluit. Maximum height (~22m) at primary crusher feed hopper.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature vanaf 20°C tot +45°C. Dust emission control achieves ≤30mg/m³ at property boundary with active suppression system engaged.

6. TOEPASSINGSSCENARIO'S

Snelwegkonstruksieprojek Gesamentlike aanbod

Uitdaging: A contractor needed guaranteed daily supply of multiple certified aggregate sizes (0/5mm sand substitute, two grades of base course) for a timecritical highway project exceeding one million tons total demand.
Solution Implementation of this standardized yet configurable stone crushing plant allowed parallel production lines within the same footprint.
Results The plant met the required daily volume consistently over an eighteenmonth period while maintaining strict gradation specifications across all products as verified by project QC labs.

Uitbreiding van granietsteengroef

Challenge An existing quarry operation sought to increase its marketable product range beyond simple base material into highervalue concrete aggregates but was constrained by an outdated singleline setup producing inconsistent grain shape.
Solution This modular stone crushing plant was integrated as a second dedicated line featuring advanced tertiary crushing stages specifically tuned for granite's abrasive properties.
Results The quarry added three premium aggregate products to its catalog within six months of commissioning achieving an average sales price increase of €2 per ton while maintaining throughput above the targeted minimum threshold

7 KOMMERSIËLE OORWEGINGS

Our approach provides clarity on investment options:

Prysvlakke:
Tier A Base Plant Configuration Includes primary secondary tertiary crushing core screening basic dust control Designed as reliable workhorse solution
Tier B Enhanced Configuration Adds automated greasing advanced PLC control system upgraded dust filtration optional features like metal detectors
Tier C Fully Optimized Configuration Incorporates all Tier B features plus remote monitoring diagnostics predictive maintenance software package highest grade wear materials

Opsionele kenmerke:
Onboard power generation package diesel over electric
Automated sampler systems integrated into final product conveyors
Additional finished product conveyor stackers radial type
Extended warranty coverage up years on major structural components

Dienspakkette:
Standard Package Commissioning operator training first year scheduled inspections
Premium Package Includes standard plus annual comprehensive health check prioritized spare parts dispatch guaranteed response times hours
Platinum Package Full maintenance contract covering all scheduled servicing wear parts excluding consumables like screen cloths based on agreed costperton model

Finansieringsopsies:
We offer structured financing solutions through our partners including equipment leasing longterm rental purchase agreements PPA models tailored cash flow requirements typical project timelines

Gereelde vrae

What if my raw feed material hardness changes frequently?
The stone crushing plants core cone crushers are equipped hydraulic adjustment systems allowing operators quickly change CSS closed side setting minutes compensate different rock characteristics maintain consistent output quality

How does this system integrate with my existing frontend loaders feeding?
The design includes surge hopper capacity approximately tons buffer ensuring continuous operation even during short breaks loader cycle times Standard feed hopper width accommodates all common wheel loader bucket sizes

Wat is tipiese deurlooptye vanaf die ingebruikneming van bestellings?
For standard configurations lead time typically months exworks Customized layouts may require additional weeks Detailed project schedule provided upon initial technical review

Verskaf jy prestasiewaarborge?
Yes we provide contractual performance guarantees covering minimum throughput capacity maximum power consumption key product gradation curves based agreed test protocol using your site representative sample materials prior shipment

What ongoing technical support available after commissioning?
Support includes access online parts catalog technical drawings video library Our service engineers available remote diagnostics phone email For critical issues we maintain network certified technicians regions worldwide