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500tph Limestone Crushing Line: Efficient Processing Solution

The 500tph limestone crushing line represents industrial-scale processing capacity for aggregate production. This comprehensive guide explores the complete setup, equipment selection, and operational best practices to maximize your limestone crushing efficiency.

Key Components of a 500tph Limestone Crushing Line

A high-capacity limestone crushing line requires robust machinery designed for continuous operation:

• Primary jaw crusher (PE1200×1500 recommended)
• Secondary impact crusher or cone crusher
• Tertiary shaping crushers (for specific applications)
• Vibrating screens with multiple deck configurations
• Belt conveyors with heavy-duty rubber belts
• Dust suppression system meeting environmental standards

Process Flow in 500tph Limestone Crushing Operations

The typical workflow for a 500tph crushing line processing limestone follows these stages:

1. Primary Crushing: Large limestone rocks (≤1000mm) are reduced to ≤350mm
2. Secondary Crushing: Further reduction to ≤100mm particle size
3. Screening: Separation into required aggregate sizes (0-5mm, 5-10mm, 10-20mm etc.)
4. Tertiary Processing: Optional shaping for special applications like railway ballast
5. Material Handling: Stockpiling and loading operations

Equipment Selection for Your 500tph Limestone Plant</h