Omni 1560 Cone Crusher

The Omni 1560 Cone Crusher: Powering Efficiency and Reliability in Aggregate Production

In the demanding world of aggregate processing, quarrying, and mining operations, the cone crusher stands as a critical workhorse for secondary and tertiary reduction stages. Among the robust solutions available, the Terex® Minerals Processing Systems (MPS) Omni 1560 Cone Crusher has established itself as a formidable contender, renowned for its robust construction, high throughput capacity, advanced automation capabilities, and operator-friendly design tailored for mid-to-large scale operations requiring consistent production of high-quality aggregates.

Engineered for Performance: Core Specifications and Design Philosophy

The Omni 1560 isn’t just another cone crusher; it embodies Terex MPS’s commitment to combining proven technology with modern innovation:

1. Robust Structure & Heavy-Duty Components: Built around a large-diameter main shaft supported by upper and lower spherical roller bearings housed within a rugged cast steel frame, the Omni 1560 is designed to withstand severe crushing conditions and deliver long service life under continuous operation.
2. Significant Crushing Power: Driven by a powerful 500 HP (373 kW) electric motor coupled via V-belts to an efficient gear drive system (gear box), this machine delivers substantial crushing force necessary for reducing hard rock such as granite, basalt, trap rock, quartzite, and abrasive materials.
3. Generous Feed Opening & Capacity: With its 60-inch (1524 mm) head diameter, the Omni 1560 features a large feed opening capable of accepting substantial feed sizes directly from primary jaw crushers or large scalping screens. This translates directly into impressive throughput capacities suitable for high-production quarries.
4. Optimized Chamber Design: The machine typically features multiple liner configurations optimized for different applications – fine crushing (short head), medium crushing (standard), or coarse crushing options are available or configurable to achieve specific product gradation targets efficiently.

Omni 1560 Cone Crusher

5. Advanced Hydraulic System: A sophisticated hydraulic system underpins several key functions:
Hydraulic Tramp Relief & Cavity Clearing: This crucial safety feature rapidly opens the crusher bowl during uncrushable events (tramp iron) or blockages without stopping the machine entirely or causing damage to internal components.

Omni 1560 Cone Crusher

Hydraulic Adjustment: Closed Side Setting (CSS) adjustments are made quickly and precisely via push-button controls on an operator panel or remotely through automation interfaces (like Terex

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